穿条式断桥铝门窗生产注意事项

2015-10-09

目前断桥铝门窗市场主要使用的是穿条式断桥铝门窗,那么穿条式断桥铝门窗在生产过程中我们应该注意什么呢?今天详细了解穿条式断桥铝门窗生产过程中的注意事项。
穿条式断桥铝门窗是以隔热性能好的高密度聚酰胺PA6
目前断桥铝门窗市场主要使用的是穿条式断桥铝门窗,那么穿条式断桥铝门窗在生产过程中我们应该注意什么呢?今天详细了解穿条式断桥铝门窗生产过程中的注意事项。
穿条式断桥铝门窗是以隔热性能好的高密度聚酰胺PA66胶条,或聚氯乙烯硬质塑料胶条经穿条滚压加工,使铝、塑连成一体。

下面以生产过程中的实际案例来进行注意事项分析。

案例1:开齿时,料的平面超标而没有注意到,将一批量A或B全部开了齿,生产成品隔热材时发现有一面超标而终止。因此,在生产时要用游标卡尺量下平面,对下图纸要求,班组长、质检员共同进行分析,问题就不会出现。

案例2:开齿过程中,由于机械螺杆松动走了位,到了穿条时才发现齿开深了,或者到了滚压试机后才发现齿不够深,成品性能达不到要求(24N/MM)。需采用下述方法:先开10到20支A、B,让组长进行调机试压无误后再进行批量生产。开齿过深,必须用锯片铲除内齿部分,此料就不会因此报废,齿不够深必须全部返工开齿,因此,在开齿工序一个小小的错误就会造成全线停产,必须引起足够的重视。同时,开齿工要时刻注意型材方向,放料小心,坚持两点成一直线。

案例3:范经验主义错误,生产线上用错胶条。同一客户两份订单同色同号,但胶条要求不一样,在生产过程中,员工凭经验及记忆用错胶条。为了使员工不再犯同样错误,将办公室的电脑搬到现场使用,以便随时核对订单。

案例4:在一次调压G7002A(坯料)时出现反常的事,压一支会向上弯曲,用下压力度调,结果又向下弯曲,连续出现几次,都无法调直,将已弯曲的G7002一支支测量了一番,结果发现有4个壁厚,又将几百支料全部分开4个厚度,逐一加工,全部合格。有时加工隔热材,0.2mm就是一个厚度。

穿条式断桥铝门窗是一种新型的环保结构材料,在其生产过程中必须严格按照工艺要求来做,以生产满足客户及市场要求的产品,以上就是四点关于穿条式断桥铝门窗生产过程中应该注意的事项。

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